WHAT ARE THE BENEFITS?

Manurtech is a solution that offers numerous
environmental and economic benefits for poultry farms.

ENVIRONMENTAL icon

ENVIRONMENTAL

Manurtech provides a solution to an environmental problem by transforming a waste product that is otherwise difficult and expensive to treat into a source of self-sufficiency and revenue for farms.

COST SAVINGS icon

COST SAVINGS

The self-supply of energy and fertilizers coming from the poultry excrements allows you to eliminate or reduce the costs of energy consumption, fertilizers, and waste management.

REVENUES icon

REVENUES

Thanks to Manurtech, your farm will produce ecologically friendly and high-quality fertilizers that can be sold if you have a surplus. Revenue can be also generated from the sale of surplus energy.

PROCESS DIAGRAM

These are the principal stages of the Manurtech solution

HOW IT WORKS

These are the principal stages of the Manurtech solution

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  • 1. The waste products (liquid sludge (*) + chicken manure) is sent to the raw materials tanks for storage and mixing.

  • 2. The waste mixture is sent to the anaerobic biological digesters for treatment, resulting in the extraction of biogas and a digestate, from which a liquid fraction is separated (88%) and a solid one (2%).

  • 3. The biogas is sent to the co-generation plant to be converted into electricity and heat. Alternatively, biomethane can be produced by purifying the biogas.

  • 4. The liquid fraction of the digestate, which contains valuable organic nutrients and minerals, undergoes several concentration phases by means of mechanical and thermal systems, thanks to which a concentrated liquid fertilizer is obtained which can be sold as well as clean water that can be discharged or re-used.

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WHO WE ARE

Manurtech is a solution developed by three engineering companies with extensive expertise in waste treatment in the agriculture sector.

CONDORCHEM ENVITECH

Condorchem Envitech is an environmental engineering firm providing water, effluent and air emissions treatment solutions for a wide range of industrial activities, including power generation plants, MSW landfills, as well as gas and oil extraction and mining.

We offer our clients comprehensive environmental project solutions covering the following services: analysis, planning, design, construction, installation, maintenance and supply of plants and capital goods for waste treatment.

Ever since the inception of our company, we have promoted the implementation of the best available technologies aimed at achieving zero discharge. For this purpose, we have a broad catalog of technologies, so as to ensure our clients are offered the best solutions for their specific needs.

We have offices located in Europe, having our headquarters in Barcelona (Spain), United States and Mexico.

SIGMA

Our main objective is to provide innovative solutions to biological processes, filtration and disinfection to meet the diverse needs of water treatment and waste water in the industry.

SIGMA belongs to an environment and a culture where relationships with customers and users are established and maintained for the long term, thanks to the effort, and continuous service improvement.

SIGMA solutions are designed with the latest technology and we are always aiming to achieve low operational costs for our customers.

SIGMA produces using its own design in their own facilities, including: grinding equipment, sieves, induced air flotation and dissolved air flotation, aeration systems, filter presses, ultrafiltration, facilities for wastewater and process, bolted steel tanks AISI304-316.

CH FOUR BIOGAS

CH Four Biogas is a design and consulting firm that has successfully adapted more than 20 years of Swiss biogas know-how to the North American market, incorporating their advanced anaerobic digestion technology into their projects.
The company specializes in the development of anaerobic digestion and biogas facilities including technical studies, complete system engineering and design, construction management, and system optimization. Although its roots are in the development of agricultural projects; CH Four has been increasingly involved with municipal and industrial projects.

CH Four Biogas was originally incorporated in 2006 as Genesys Biogas Inc. as part of the Genesys Group, an international bioenergy consortium. On January 1, 2009, CH Four Biogas Inc. was officially launched as the independent, wholly Canadian-owned successor of Genesys Biogas Inc., with Benjamin Strehler at the helm. In 2012 Ethan Werner became a partner in the firm, and plans were made to expand operations.

CH Four Biogas continues to have its head office in Ottawa, Ontario, and now has field offices in North Vancouver, British Columbia and Rensselaer, New York. The company has engineering staff with expertise in the electrical, mechanical, and biochemical disciplines, permitting experts, computer aided design and administrative support staff.

CASE STUDIES

The next two tables show the results obtained in two different farms after the implementation of the Manurtech solution.

PRODUCTION FIGURES

  • DESCRIPTION
    VALUE
  • Volume of waste water treated (m3/yr)
    2,200
  • Volume of primary sludge generated (m3/yr)
    29,200
  • Volume of chicken manure (Tn/yr)
    15,000
  • Biogas production from sludge (m3/Tn)
    50
  • Biogas production from manure (m3/Tn)
    70
  • Volume of biogas from sludge (m3/yr)
    1,460,000
  • Volume of biogas from manure (m3/yr)
    1,125,000
  • Total volume biogas (m3/yr)
    2,585,000
  • Volume of methane (m3/yr)
    1,581,000
  • Electricity generated (KWh/yr)
    4,374,000
  • Calorific energy production (KWh/yr)
    6,444,000
  • Fertilizer production (Tn/yr)
    3,550 (*)

ECONOMIC BALANCE SHEET

  • DESCRIPTION
    VALUE
  • Value of electricity generated (USD/yr)
    437,400
  • Value of calorific energy (USD/yr)
    257,760
  • Value of fertilizers (USD/yr)
    532,280
  • Savings in sludge management (USD/yr)
    187,500
  • Total income (USD/yr)
    1,414,940
  • Operating Expenses (USD/yr)
    329,481
  • Economic return (USD/yr)
    1,085,459
  • Project investment (USD)
    4,200,000
  • Period to break-even point (years)
    3.9

PRODUCTION FIGURES

  • DESCRIPTION
    VALUE
  • Volume of dilution water (m3/yr)
    43,800
  • Volume of chicken manure (Tn/yr)
    74,825
  • Biogas production from manure (m3/Tn)
    73
  • Volume of biogas from manure (m3/yr)
    5,479,613
  • Volume of methane (m3/yr)
    3,013,788
  • Electricity generated (KWh/yr)
    12,883,695
  • Calorific energy production (KWh/yr)
    12,462,266
  • Fertilizer production (Tn/yr)
    15,690 (*)

ECONOMIC BALANCE SHEET

  • DESCRIPTION
    VALUE
  • Value of electricity generated (USD/yr)
    1,288,369
  • Value of calorific energy (USD/yr)
    498,490
  • Value of fertilizers (USD/yr)
    2,353,500
  • (USD/yr)
  • Total income (USD/yr)
    4,140,359
  • Operating Expenses (USD/yr)
    740,000
  • Economic return (USD/yr)
    3,400,359
  • Project investment (USD)
    7,800,000
  • Period to break-even point (years)
    2.3

GET IN TOUCH

Send us your request and we will get back to you shortly.

contact info

  • phone

    USA: +1-844 464-0913 CA: +1-866 730-6500 MX: +52-551-113-2201 EU: +34 937 547 705
  • email

    sales@manurtech.com

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